Computer Vision System
Computer Vision system with 98% accuracy for real-time production volume monitoring
About the Project
We built a Computer Vision system that monitors foam glass production lines in real-time. The system uses multiple camera feeds to detect, measure, and count products as they move through the production process. It calculates production volumes automatically, eliminating the need for manual counting and providing instant visibility into production metrics for management.
Challenges & Solutions
Key obstacles we addressed and the innovative solutions we delivered.
Challenge
Pain Point
Our Solution
Manual counting
Workers spent 4+ hours daily manually counting and measuring production output, prone to human error
Deployed edge AI cameras with custom object detection models that count and measure products automatically
Production visibility
Management only received production reports at end of shift, making it impossible to respond to issues in real-time
Created live dashboards showing real-time production metrics, with alerts for anomalies and production targets
Quality detection
Defective products were only caught at final inspection, wasting materials and production time
Trained CV models to detect defects inline, automatically flagging or rejecting substandard products
Manual counting
Pain Point
Workers spent 4+ hours daily manually counting and measuring production output, prone to human error
Our Solution
Deployed edge AI cameras with custom object detection models that count and measure products automatically
Production visibility
Pain Point
Management only received production reports at end of shift, making it impossible to respond to issues in real-time
Our Solution
Created live dashboards showing real-time production metrics, with alerts for anomalies and production targets
Quality detection
Pain Point
Defective products were only caught at final inspection, wasting materials and production time
Our Solution
Trained CV models to detect defects inline, automatically flagging or rejecting substandard products
Results
Measurable outcomes that demonstrate the impact of our work.
98%
Detection Accuracy
100%
Reduction in Manual Labor
24/7
Continuous Monitoring
<1s
Detection Latency
Let's Build Your AI Solution
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